TWP Manufacturing is excited to announce a significant project secured five months ago following last year’s Subcon Show. A new customer approached us to manufacture complete tooling for seven 304 stainless steel anti-static clamps. This comprehensive project showcases our in-house design and manufacturing capabilities, demonstrating our commitment to quality and efficiency.
Project Overview: Comprehensive Tooling and Production
Innovative In-House Tooling Design and Manufacturing:
Our expert team designed and manufactured five piercing and blank tools, as well as six forming tools ganged on two die sets. This strategic approach reduced tool setting and tooling costs, enabling the production of seven different clamps with interchangeable piercings to meet variable requirements.
High-Volume Production:
The project involves manufacturing over 190,000 machine parts annually in our state-of-the-art CNC shop. Each part is meticulously formed, assembled, and approved by the customer, ensuring the highest standards of quality and precision.
Turnkey Project Excellence
Integrated Manufacturing Processes:
This project exemplifies our turnkey manufacturing capabilities, combining several advanced processes:
Automatic Piercing and Blanking: Efficiently creating precise components.
Second Operations on Forming: Ensuring detailed and accurate shaping of parts.
CNC Turning: Achieving high precision and consistency in every component.
Spin Riveting: Providing robust and reliable assembly.
Injection Moulding: Producing high-quality plastic components.
Final Assembly and Testing: Ensuring each clamp meets stringent performance standards.
Laser Engraving: Marking every part with the customer’s logo, batch number, date, and CE markings for traceability and compliance.
Customer-Centric Approach:
The varied sizes, jaws, and connections of the seven clamps were meticulously designed to meet the specific needs of the customer. Our commitment to customization and precision ensures that each product meets the highest standards.
Growth and Expansion
Team Expansion:
The success of this project has allowed us to expand our team, employing two additional skilled professionals who have joined the TWP Manufacturing family. This growth underscores our dedication to creating job opportunities and supporting the local economy.
Material Excellence:
All parts are crafted from premium 304 stainless steel, ensuring durability, corrosion resistance, and superior performance. This choice of material reflects our commitment to using only the best resources for our projects.
At TWP Manufacturing, we are proud to deliver turnkey solutions that combine innovation, efficiency, and quality. This project not only highlights our capabilities but also our dedication to meeting and exceeding customer expectations. Every single part of this project has been carried out here in our factories in Tipton, West Midlands – supporting our passion for UK Manufacturing. We are proud to say that we have the skills, experience and most of all passion for designing and manufacturing this project from start to finish.
We invite you to view the photographs showcasing the seven different clamps, each with unique sizes, jaws, and connections. This project exemplifies our expertise and commitment to excellence in the manufacturing industry.
Contact Us:
For more information about our services or to discuss how TWP Manufacturing can support your project needs, please contact us at 0121 520 2345 or info@twpgroup.co.uk.
TWP Manufacturing – Your Partner in Precision and Quality.
